Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply

Dongguan Quality Innovation and Technology Co., Ltd
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  • 5 yrs

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Product Highlights

  • Low DCR & High Efficiency: Flat winding design increases effective cross-sectional area, reducing copper loss and temperature rise.
  • Superior Shielding Effect: Magnetic core shape cooperates with coil planning to minimize magnetic field leakage and shielding loss.
  • High Current Tolerance: Adjustable air gap in the center pillar withstands greater current impact and prevents overload issues.
  • Premium Material Quality: Uses C-grade AIW enamelled copper wire with super solvent resistance, thermal stability, and radiation resistance.
  • Robust Construction: Direct pin welding terminals prevent open circuits; alloy metal core reduces magnetic loss to the lowest level.
  • Customizable Specifications: Brand, weight, and dimensions are fully customized to meet specific OEM/ODM requirements.
  • Versatile Application: Ideal for new energy power supplies, electronic products, telecom chassis, and aerospace structure parts.
  • Advanced Manufacturing: Utilizes CNC machining, laser cutting, die casting, and other precise technologies for high-quality output.

Product Images of Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply

Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply pictures & photos
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply pictures & photos
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply pictures & photos
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply pictures & photos
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply pictures & photos
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply pictures & photos
Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
    Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
    Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
    Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
    Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
    Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
  • Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
    Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply

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Product Description

Item:Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil  for New Energy Power Supply

1. Scientific and reasonable spatial cooperation planning: flat coil winding, tight and flat between turns, increasing the effective cross-sectional area of wire rod and filling The limited assembly space of the magnetic core is used separately to achieve Z low DCR in the same volume, which greatly reduces the copper loss of the product and increases the cost Add the temperature rise current of the product. (all types)

2. The shape of the magnetic core completely cooperates with the coil planning, and the magnetic field leakage is reduced to Z, which realizes a more superior shielding effect than the traditional chip inductor(all types)

3. The magnetic core is made of alloy metal, which is made of die-casting material to reduce the magnetic loss of the product to Z low, which has the advantage that the traditional inductance cannot exceed And current characteristics. (CSB type, CSCI type)

4. The center pillar of the magnetic core can arbitrarily adjust the air gap to withstand greater current impact. (all types)

5. Lead out directly from the pin as the welding terminal, which can completely prevent the occurrence of open circuit of the product. (CSB, CSCE, CSCF)

6. The coil is made of C-grade AIW enamelled copper wire, which has super solvent resistance, thermal stability, high softening breakdown, radiation resistance and freezing resistance Functions (all types)

7. The special air gap structure inside the magnetic core will not cause the instantaneous decrease of inductance even if the current exceeds the additional scale, which can prevent current overload The occurrence of a series of problems. (CSCI type, CSB type)

8. The surface is coated with excellent insulation function. (CSB type, CSCI type)The flat coil inductor is an inductor of a flat coil, which consists of a coil part, a foot part extending at both ends of the coil part, and an inductor pressed by iron powder The utility model is composed of a cast magnetic conducting base and a cover body; Among them, the coil part is a flat coil wound conductive wire, and the feet at both ends are conductive to the external circuit.Bending in the connection direction, and an insulating covering body is injected on the surface of the coil part and the foot part, and only a part of the foot part is exposed as an electric connection with the outside .In this way, the pin part is pre shaped and sleeved in the magnetic conduction base together with the coil part.


Parameter :

 
Item Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil  for New Energy Power Supply
Weight Customized
Dimension Customized
Material Copper,Brass,Bronze
Machined Technology 3,4,5 Axis CNC Machining,CNC Milling,CNC Turning,Laser Cutting,Die Casting,Cold forging,Aluminum Extrusion,Sheet Metal Fabrication,Stamping,Welding,Friction Stir Welding,Assembling.
Surface Treatment Anodizing,Painting,Powder Coating,electrophoresis,Passivation,Sand Blasting,Plating,Blackening,Polishing...
Tolerance ±0.01MM
Application Electronic products body ,Telecom Chasis,Cover,aerospace structure parts,heat sink,aluminum cooling plate,gear&shaft,bearing,high speed feed through,other OEM/ODM customized machining parts,screw,nut,bolt,stud,other fastener and fitting parts

Our advantage:

1. Use flat wire;

2. Shielded inductance structure;

3. The DC resistance of the same size is the lowest;

4.It can ensure the smooth decrease of current withstand inductance value;


Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply
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Flat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power SupplyFlat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power SupplyFlat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power SupplyFlat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power SupplyFlat Copper Wire Coil Customized 1-200 Turns Winding Flat Copper Coil for New Energy Power Supply

About the Supplier

This supplier has been audited by CTI. Verify the report on the official CTI website with ID "QIP-ASR252599". Items marked "verified" are certified.

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Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd
Dongguan Quality Innovation and Technology Co., Ltd

About Our Factory & Business Background

Address
Room 309, Building 1, No. 2, West 5th Street, Hadi Xin South Road, Nancheng Street, Dongguan, Guangdong, China
Terms of Payment
LC, T/T, Western Union, Money Gram
International Commercial Terms(Incoterms)
FOB, EXW, CFR, CIF, FCA
Average Lead Time
Peak Season Lead Time: one month
Off Season Lead Time: within 15 workdays
Nearest Port
Yantian, Guangzhou, Shekou

Our Production Capability & Technical Expertise

Main Products
Heat Sink, Aluminum Cooling Plate, CNC Milling Parts, Precision CNC Machining and CNC Turning, Flat Copper Coil, Transmission Gear/Shaft, Aluminum Extrusion/Die Casting/Cold Forging, Precision Small Parts, OEM/ODM Prototype Machining, LED Street Lamp/Light

Our Industry Experience & Global Business Record

Export Year
2013-10-01
Main Markets
North America, South America, Eastern Europe, Southeast Asia, Oceania, Eastern Asia, Western Europe

FAQ

What is the winding range for this flat copper coil?
The winding range is customized from 1 to 200 turns, allowing for flexible configuration based on specific application needs.
What materials are used for the coil and magnetic core?
The coil is made of C-grade AIW enamelled copper wire, while the magnetic core is made of alloy metal die-casting material to reduce magnetic loss.
How does this inductor improve efficiency compared to traditional ones?
It features a flat coil winding that increases the effective cross-sectional area, achieving the lowest DCR in the same volume and reducing copper loss.
Is customization available for dimensions and branding?
Yes, the brand, weight, and dimensions are fully customized. We support OEM/ODM customized machining parts to meet specific requirements.
What are the lead times for production?
The average lead time is within 15 workdays during the off-season, and one month during the peak season.
What payment terms do you accept?
We accept LC, T/T, Western Union, and Money Gram as terms of payment.
What is the warranty or quality assurance for this product?
The product uses high-quality materials with super solvent resistance and thermal stability. The direct pin welding terminals prevent open circuits, ensuring reliability.

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