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To manufacture aluminum profiles, manufacturers use hot or cold extrusion. This is very similar to other types of metal extrusion.
Generally speaking, the aluminum extrusion process flow is as follows:
In order to form raw aluminum into extruded profiles or channels, the manufacturer sets up circular inventory aluminum materials called "blanks" or "logs", which are hydraulically controlled
The plunger is slowly pressed through the mold. The mold is a hollow profile that allows aluminum to be made into precise extrusion shapes predetermined by the manufacturer.
2. When finished, let the new shape cool.
Next, if necessary, the extruded aluminum can be finished. This may require any number of processes, such as stretching (during hot extrusion
Post use), anodizing, painting, cutting, deburring, powder coating, or assembly.
Aluminum extrusion design
Engineers use a functional approach to extrusion design, which relies on common sense. Engineers do not consider what shape the structure needs, but rather consider first
What the component needs to do. After determining the use of the structure, he or she will consider which shapes and materials provide support, and which elements are in 3D
How the environment relates to each other. Finally, using these considerations, engineers will design customized aluminum extrusions.
Aluminum extrusion machinery used
Aluminum extrusion equipment generally includes: plungers, molds, presses, and drive devices. The configuration of the machine depends on the type of extrusion it is manufactured and its customization
Application. For example, a direct extruder will be equipped with a moving plunger and a fixed mold, while an indirect extruder will be equipped with a fixed plunger
And a moving mold. In addition, depending on the application, the press can be horizontal or vertical, and the drive can be mechanical or hydraulic.
The most customizable feature of aluminum extrusion machinery is the mold, which can be customized to create a cross-section suitable for any application. Manufacturers typically use
CNC processing to assist them in completing this work.
Benefits of aluminum profiles
Because aluminum is very strong, corrosion resistant, and can withstand a wide range of temperatures, it is typically the preferred choice for many construction projects or industrial applications
It is also lightweight, 100% recyclable, and relatively easy to operate and manufacture. In addition, even if aluminum profiles are complex, they require only a few machines Processing.
Item | Quality Aluminium Extrusion Profiles Factory Price Aluminium Extrusion Profile |
Weight | Customized |
Dimension | Customized |
Material | Aluminum alloy(6063 T5,6061,5052,7075,1060...),Stainless steel(316L,304,303...),Copper,Brass,Bronze,Carbon steel |
Machined Technology | 3,4,5 Axis CNC Machining,CNC Milling,CNC Turning,Laser Cutting,Die Casting,Cold forging,Aluminum Extrusion,Sheet Metal Fabrication,Stamping,Welding,Friction Stir Welding,Assembling. |
Surface Treatment | Anodizing,Painting,Powder Coating,electrophoresis,Passivation,Sand Blasting,Plating,Blackening,Polishing... |
Tolerance | ±0.01MM |
Application | Electronic products body ,Telecom Chasis,Cover,aerospace structure parts,heat sink,aluminum cooling plate,gear&shaft,bearing,high speed feed through,other OEM/ODM customized machining parts,screw,nut,bolt,stud,other fastener and fitting parts,medical manifold parts,aluminum cooling plate,heat sink |